Virtual Exhibition - Robot-guided Corrosion Inspector

Description

The robot-guided line scan camera with integrated corrosion inspection can be used to evaluate corrosion on car rims or wheel segments or other curved surfaces. Just as with the Corrosion Inspector it provides automatic and interactive measurement of corrosion phenomena, like area, width, filament length, red rust, delamination, multi-impact.

Exhibition setup

A sensor head consisting of a high-resolution line scan camera (monochrome or color) with integrated line illumination is mounted on a robot arm. The robot arm executes a scanning movement on a programmed path over the surface. The path programming is easy possible by manually setting of few way points. During the movement, the line signals are assembled one by one into a 2D image. The computer displays the final image on the monitor. The image processing and evaluation can be applied to the entire image after the scan is finished, or frame-by-frame already during the scanning process.

Unlimited freedom with high safety

Thanks to a 6-axis robot arm, there are almost no limits to the scanning of surfaces. Whether strongly curved, slightly twisted or a flat surface - all this is no handicap for the robot arm. This great freedom is supported by intuitive operation for creating the path for the scanning process. Waypoints can be set either by hand or in an easy-to-use software interface. When using the software interface, the robot arm can be controlled with high precision in both the position and angle of the sensor head.
The operator also benefits from the high safety of the robot arm thanks to force-torque sensors that comply with the standards DIN EN ISO 10218-1 as well as the requirements of DIN ISO/TS 15066. If too much force is applied, the robot arm switches off automatically. The operator must manually confirm the safety status in order for the robot to resume its work. This ensures safe operation in cooperation with humans.

Automatic Evaluation

Automated evalution of various corrosion parameters of different scribe pattern. Among other things, the infiltration area, the average infiltration width, length and number of threads are evaluated.

Technotes

Featured products

Robot-guided Line Scan Camera

Flexible scanning of curved surfaces

Corrosion Inspector

Measurement and evaluation of corrosion phenomena on coated test panels

SKan-R

Program to control the image aqcuisition with robot arm

SKan-CI

Software for scanner control and evaluation of corrosion phenomena

Overview

										Bit depth
SK8k-U3DR4	8192	3.5 x 3.5 µm	28.7 mm	43.4 kHz	X	X	X		USB 3.0	8/10 Bit
SK4k-U3DR7C	1365.33333333333 x 3	7 x 7 µm	9.6 mm	43.4 kHz	X	X	X		USB 3.0	8 Bit
SK22368GTFC-4L	7456 x 3	4.7 x 4.7 µm	35.0 mm	5.1 kHz			X		GigE	3*8 Bit
SK4096MVHW	4096	7 x 200 µm	28.7 mm	2.4 kHz	X	X	X		GigE Vision	8/12 Bit
SK2048MVHW	2048	14 x 200 µm	28.7 mm	4.6 kHz	X	X	X		GigE Vision	8/12 Bit
SK1024U3HA	1024	8 x 8 µm	8.2 mm	52.6 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK1024VJR-4	1024	14 x 14 µm	14.3 mm	4.7 kHz		X	X		GigE Vision	8/12 Bit
SK1024GJR-4	1024	14 x 14 µm	14.3 mm	4.7 kHz		X	X	X	GigE	8/12 Bit
SK512U3SH	512	14 x 14 µm	7.2 mm	35.7 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK2048VSH-4L	2048	14 x 14 µm	28.7 mm	14 kHz	X	X	X		GigE Vision	8/12 Bit
SK2048MVSH	2048	14 x 14 µm	28.7 mm	14.1 kHz	X	X	X		GigE Vision	8/12 Bit
SK2048GSH-4L	2048	14 x 14 µm	28.7 mm	14 kHz	X	X	X	X	GigE	8/12 Bit
SK2048CSH	2048	14 x 14 µm	28.7 mm	14 kHz	X	X	X		Camera Link	8/12 Bit
SK1024VSH-4	1024	14 x 14 µm	14.3 mm	27 kHz	X	X	X		GigE Vision	8/12 Bit
SK1024U3SH	1024	14 x 14 µm	14.3 mm	27 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK1024MVSH	1024	14 x 14 µm	14.3 mm	27 kHz	X	X	X		GigE Vision	8/12 Bit
SK1024GSH-4	1024	14 x 14 µm	14.3 mm	27 kHz	X	X	X	X	GigE	8/12 Bit
SK1024CSH	1024	14 x 14 µm	14.3 mm	27 kHz	X	X	X		Camera Link	8/12 Bit
SK7500VTF-4XB	7496	7 x 7 µm	52.5 mm	8.3 kHz			X		GigE Vision	8/12 Bit
SK7500GTF-4XB	7500	7 x 7 µm	52.5 mm	8.3 kHz			X	X	GigE	8/12 Bit
SK7500CTF-XB	7500	7 x 7 µm	52.5 mm	10.1 kHz			X		Camera Link	8/12 Bit
SK7456U3TO	7456	4.7 x 4.7 µm	35.0 mm	5.2 kHz			X	X	USB 3.0	8/12 Bit
SK512U3HU	512	25 x 500 µm	12.8 mm	26.3 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK4096U3HW	4096	7 x 200 µm	28.7 mm	2.4 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK22800VJRC-4XC	7600 x 3	9.3 x 9.3 µm	70.9 mm	4.9 kHz					GigE Vision	3*8 Bit
SK22800U3JRC-XC	7600 x 3	9.3 x 9.3 µm	70.9 mm	6.2 kHz			X		USB 3.0	3*8 Bit
SK22800GJRC-4XC	7600 x 3	9.3 x 9.3 µm	70.9 mm	5.0 kHz			X		GigE	3*8 Bit
SK22800CJRC-XC	7600 x 3	9.3 x 9.3 µm	70.9 mm	6.2 kHz			X		Camera Link	3*8 Bit
SK2048VJR-4L	2048	14 x 14 µm	28.7 mm	4.7 kHz		X	X		GigE Vision	8/12 Bit
SK2048VHA-4	2048	8 x 8 µm	16.4 mm	52.6 kHz	X	X	X		GigE Vision	8/12 Bit
SK2048U3SH	2048	14 x 14 µm	28.7 mm	14 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK2048U3JR	2048	14 x 14 µm	28.7 mm	4.7 kHz		X	X	X	USB 3.0	8/12 Bit
SK2048U3HW	2048	14 x 200 µm	28.7 mm	6.9 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK2048U3HU	2048	12.5 x 500 µm	25.6 mm	7.1 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK2048U3HA	2048	8 x 8 µm	16.4 mm	52.6 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK2048GJR-4L	2048	14 x 14 µm	28.7 mm	4.7 kHz		X	X	X	GigE	8/12 Bit
SK2048GHA-4	2048	8 x 8 µm	16.4 mm	52.6 kHz	X	X	X	X	GigE	8/12 Bit
SK2048CJR	2048	14 x 14 µm	28.7 mm	4.7 kHz		X	X		Camera Link	8/12 Bit
SK2048CHA	2048	8 x 8 µm	16.4 mm	52.6 kHz	X	X	X		Camera Link	8/12 Bit
SK1024U3HV	1024	25 x 500 µm	25.6 mm	13.9 kHz	X	X	X	X	USB 3.0	8/12 Bit
SK1024U3HU	1024	12.5 x 500 µm	12.8 mm	13.9 kHz	X	X	X	X	USB 3.0	8/12 Bit